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Sustainable Print Quality (SPQ) from SÜDPACK

How sustainable printing processes are shaping the future of the packaging industry

Sustainable Print Quality (SPQ) from SÜDPACK

datetime 12/05/2026 readtime 6 min.

Every product we pick up at the supermarket tells a story—not only about what is inside, but also about the packaging that protects and presents it. 

Packaging print plays a key role here: it creates brand recognition, strengthens brand identity, communicates information and of course drives shelf appeal at the point of sale.

Why the Printing Process Matters Environmentally

From an environmental perspective, emissions and resource consumption in printing are driven primarily by the following factors:
Energy use
- high electricity demand during setup processes and ongoing operation
- savings potential through more efficient machines and shorter changeover times
Inks and solvents
- environmental impact from solvent-based ink systems
- lower emissions through optimized or alternative inks
Waste and production waste
- waste generated during startup, color changes, or incorrect adjustments
- potential for waste avoidance through more precise and more stable printing processes
Printing plates and logistics
- emissions from the production, transport and storage of printing plates

Depending on the process, printing can account for more than 20 % of the total CO₂ footprint of flexible packaging—making it a significant lever for sustainable optimization.

Emissions and Ressources in Printing:

  • Energy use
  • Inks and solventy
  • waste and production waste
  • Printing plates and logistics

 

 

Regulatory pressure and political framework conditions

Alongside environmental considerations, regulatory requirements are also driving the development of sustainable printing technologies:

EU Green Deal
- holistic view of production processes across the value chain
- strong focus on emissions reduction and resource efficiency

Extended Producer Responsibility (EPR)
- Greater responsibility of companies for the environmental impact of their packaging
- growing relevance of printing and converting in sustainability assessments

CO₂ pricing
- rising costs for energy-intensive processes
- sustainable printing is becoming an economic competitive advantage

Market Trends and New Requirements

At the same time, the demands of the packaging market are changing significantly:

- Smaller batch sizes and greater product variety: shorter product life cycles and more frequent design changes
- Growing demand for flexibility: the economic limits of conventional printing processes are becoming more visible
- Consistently high quality expectations: sustainability cannot come at the expense of color brilliance and brand impact

Modern sustainable printing technologies show that these requirements can be combined. Solutions such as Sustainable Print Quality (SPQ) from SÜDPACK illustrate how resource efficiency, process stability, and premium print quality can be brought together in a future-ready sustainable concept.

What Sustainable Printing Processes mean: Four Principles

1. Process stability

A stable printing process reduces the number of correction loops, production adjustments and restarts—thereby lowering material and energy consumption.

2. Standardization

Standardized color palettes and color management systems make reproducible, consistent color rendering possible—regardless of machine, location or print job.

3. Resource conservation

Fewer ink changes, lower solvent use, durable printing plates and automated processes help to reduce CO₂ emissions and waste.

4. High print quality

Sustainability and first-class print quality are not mutually exclusive—quite the opposite. Modern technologies enable especially precise color reproduction and register accuracy.

Technology Drivers Behind Sustainable Printing Processes

The packaging industry has seen several major innovation leaps in recent years. Among the most influential:

7C printing / extended gamut printing
A clearly defined set of seven process colors (CMYK + orange, green, and violet) can reproduce the majority of print motifs — without frequent color changes.
Benefit: less waste, less ink and shorter setup times.

Standardized color management
Digital prepress technologies ensure that print data can be implemented consistently, independently of the machine and without lengthy adjustments.

Durable printing plates and cylinders
In rotogravure printing, lightweight, reusable cylinders enable long service lives; in flexographic printing, modern plates (water-based) enable long life cycles. 

More environmentally friendly ink systems
New ink and color formulations reduce solvent content—or, in certain segments, eliminate solvents altogether.

Automation and digitalization
Inline measurement systems, AI-based color control and automated setup processes minimize manual intervention—and with it resource consumption and sources of error.

In Practice: How Modern, Sustainable Processes Reduce CO₂, Energy and Waste

Sustainable printing processes deliver impact above all through the cumulative effect of many small improvements:

→ Significantly less waste thanks to stable processes and fewer color corrections
→ Lower ink consumption because printing uses clearly defined color sets
Less solvent use, especially relevant in flexographic and rotogravure printing
Energy savings because setup times are reduced
Reproducibility that makes test prints and on-site approvals largely unnecessary

At industrial scale ...

 

… these effects can have an enormous impact. Even small process improvements can save significant amounts of CO₂ when print runs reach tens of thousands of square meters.

A vivid example of how sustainable packaging print works at industrial scale is the SPQ – Sustainable Print Quality concept developed by SÜDPACK. It shows how quality stability, efficiency, and CO₂ reduction can be linked through consistent standardization.

Quality

Brand Impact & Consistency

SPQ enables an especially precise and stable print image—a crucial factor for strong brand communication.

→ High register accuracy for sharp, clean print results

Stable color reproduction thanks to fully standardized color management

→ Maximum color consistency across plants, machines and print runs

→ Fewer corrections and hardly any on-site approvals, because proof and print     are nearly identical

Male face with a magnifying glass
Efficiency

Time to Market, Cost & Resources

The fixed color palette reduces complexity and makes the process much more flexible.

→ Fewer color changes → faster setup and less downtime

High flexibility for variants and design changes

→ Less coordination effort, because colors are predictable and stable

→ Lower material consumption, especially during startup and repeat jobs

Man with paint bucket
Sustainability

CO₂ Reduction, Solvents & Waste

The environmental impact is measurable—and it results from the sum of many process improvements.

→ Less ink and fewer solvents, as special inks are no longer required

Lower energy use through shorter setup processes

Significantly less waste and production waste (For example, around 0.25 metric tons of CO₂ savings for 20,000 m² of print area)

This example shows how modern printing technologies can combine efficiency, brand quality, and sustainability.

Sustainable Printing as a Building Block for a Circular Future

Sustainable packaging print unlocks its full potential especially when it is part of a holistic packaging concept: 

recyclable films, reduced material use, optimized production processes and efficient logistics. 

Technologies such as SPQ help companies reduce their environmental footprint across the entire value chain—while also strengthening brand impact at the point of sale.

Outlook: Where Sustainable Packaging Print is Heading

In the years ahead, the industry will be shaped by:

→ digitized prepress workflows
→ AI-supported color control systems
→ resource-saving ink systems
→ automated setup processes
→ closer integration of printing technology and recyclable materials

SPQ from SÜDPACK is therefore becoming more than a quality feature—it is becoming a key competitive factor for brands that want to act responsibly while offering high-quality products.

Conclusion

Sustainable printing processes are no longer a niche topic. They form the foundation for a responsible, efficient and future-ready packaging industry. Technologies such as SPQ show that premium print quality and significant CO₂ reduction are not a contradiction—they are the future.