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CarbonLite® Flow Pack PurePP and PurePE: innovative design with added value

Recyclability

Recycling-friendly design

CarbonLite® Flow Pack PurePP and PurePE are designed as a mono-material solution and convincing at the point of sale. Due to their structure as a mono-material solution, the PP- or PE-based CarbonLite-Line films offer the possibility of declaring a high recyclability. You can certify this by external institutes if required.

Back in 2020, we were honored with the German Packaging Award for Flow Pack PurePP. Today, we continue this line of innovation with CarbonLite Flow Pack PurePP. Following an assessment by the independent institute cyclos-HTP, it was already rated at the time with a recyclability of 92%.*

*The recyclability assessment is based solely on the solutions provided by SÜDPACK and does not automatically apply to customer packaging.

 

Material efficiency

Maximum performance with minimum packaging weight

CarbonLite Flow Pack PurePP and PurePE stand out due to their high level of material efficiency. They offer maximum performance with minimum material input and make significant savings in resources compared to other packaging concepts.

For example, the weight is reduced by 60 % compared to commonly used tray packaging, thus offering economic advantages for you in terms of eco-balance.

Sustainable film solutions material reduction
Processability

Optimal process and packaging reliability

Equipped with good sealing behavior and a wide sealing range, the films can be processed efficiently on horizontal and vertical flow pack lines even at very high cycle rates of over 100 cycles, resulting for you in high process and packaging reliability.

Packaging machine with film
Product protection

Maximum safety provided by optimal product protection

Depending on the product requirements you can flexibly equip the high-performance films with different barrier properties for maximum product protection and extended shelf life.

CarbonLite Flow Pack PurePP and PurePE ensure maximum product safety from aroma to oxygen barrier via protection against moisture or UV radiation.

Flow pack packaging with minced meat
Add-ons

Highly convenient thanks to zipper systems

With different features such as zipper systems, recyclable flow packs can be produced that stand out due to their exceptional level of convenience. As a result, your packing product has a longer shelf life. The structure of the sealing layer ensures the simple and efficient integration of resealing systems based on polypropylene and polyethylene. These are already available on the market for flat pouches and doypacks.

Seam pickup doypack, zipper closure

Areas of application

Recyclable packaging design (snacks)

Highly convenient thanks to zipper systems

Our high-performance CarbonLite PP and PE films are the ideal solution for packaging snacks, baked goods, and cookies – and are perfectly suited for flow pack applications. They deliver outstanding product protection through optimal barrier properties and reliable sealing. As a result, they can replace conventional composite materials as well as metallized and aluminum-based films.

  • Maximum process reliability and packaging safety
  • Outstanding product protection through optimal barrier properties and reliable sealing
  • UV protection thanks to white pigmentation 
Recyclable packaging design (fresh pasta)

Our high-performance films CarbonLite PurePP and PurePE are the ideal solution for packaging fresh pasta and can be perfectly processed into flow packs or transparent bag packaging. They ensure long-lasting freshness and extended shelf life – while using less material compared to thermoformed or tray packaging. In addition, they offer high transparency for optimal presentation at the point of sale as well as excellent tear-open properties. CarbonLite PurePP high-performance films are also suitable for pasteurization.

  • high transparency for perfect presentation at the POS
  • high barrier for extended shelf life
  • suitable for pasteurization applications (PP)
Recyclable packaging design (coffee)

Our high-performance films are ideal for coffee packaging and can be processed into block-bottom pouches, flow packs, or vacuum pouches (PP only). Effective barriers against oxygen, water vapor, UV radiation, and nitrogen ensure optimal aroma protection and preserve the quality of this premium natural product. Mono-material valves based on PP or PE can also be reliably integrated via thermal or ultrasonic sealing – in combination with SÜDPACK’s proprietary sealing media.

  • excellent foldability and puncture resistance
  • outstanding sealing properties
  • optimal processability and packaging reliability
Recyclable packaging design (minced meat)

The transparent high-performance films with antifog are equipped with a high barrier for maximum product protection and extended shelf life. Thanks to their good sealability, CarbonLite Flow Pack PurePP can be processed reliably on horizontal flow pack machines, even at high cycle rates. Compared to conventional tray packaging, CarbonLite Flow Pack PurePP can also achieve material savings of up to 60 % - an important aspect with regard to internal and external logistics costs along the entire value chain. Above all, however, it is an advantage in terms of eco-balance, disposal costs, and the responsible use of available resources.

  • 60 % material reduction
  • high process and packaging reliability
  • innovative packaging concept scores at the POS

 

minced meat on a snack board
Recyclable packaging design (mozzarella)

Equipped with good sealability, CarbonLite Flow Pack PurePE for mozzarella applications can be processed easily and quickly, resulting in high process and packaging reliability. Thanks to the excellent puncture resistance and tightness of our packaging, the mozzarella is optimally protected during the entire process, transport and delivery time.

  • good sealing seam strength and tightness
  • high process and packing reliability
  • high puncture resistance
Mozzarella lying on wood with dark background

EcoTrace LCA-Service 

Our EcoTrace LCA tool provides comprehensive support in selecting the optimal packaging solution for your product. With this service, SÜDPACK can actively help you meet your environmental and sustainability goals. Benefit from our consulting expertise – we will help you find the best solution for your specific requirements.

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More information about recyclable flow pack films

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FAQs

What are CarbonLite flow pack films?

What are CarbonLite flow pack films?

CarbonLite flow pack films are a flexible packaging solution for flow pack applications on horizontal or vertical form-fill-seal machines. During this process, the product is wrapped in film and then securely sealed. CarbonLite flow pack films are designed as mono-material solutions based on CarbonLite PurePP or CarbonLite PurePE, providing a recycling-friendly packaging solution for a wide range of food applications.

 

What are the benefits of CarbonLite flow pack films?

What are the benefits of CarbonLite flow pack films?

CarbonLite flow pack films are designed as mono-material solutions based on CarbonLite PurePP or CarbonLite PurePE, enabling a high degree of recyclability. Compared with conventional tray packaging, they can reduce material use by up to 60%. CarbonLite flow pack films offer a high-performance alternative to conventional packaging solutions, combining reliable processing and high pack integrity – even at high packaging speeds – with customizable barrier properties and potential benefits in terms of recycling-related disposal and licensing costs.*

* The provided information is based on currently available design-for-recycling assessments, PPWR requirements, and industry-standard fee models. The actual classification, recycling performance, and any resulting cost benefits may vary depending on the country, available infrastructure, and future regulatory developments.

Are CarbonLite flow pack films recyclable?

Are CarbonLite flow pack films recyclable?

CarbonLite flow pack films were developed as mono-material flow pack solutions based on PP or PE. Thanks to their design-for-recycling approach, the film solutions can achieve recyclability rates of more than 90%.* Their recyclability can also be assessed and certified by external institutes.

CarbonLite PurePP and CarbonLite PurePE therefore support the production of modern, recyclable packaging solutions for the food industry.

*Recyclability depends on the specific packaging design, the materials used, and the applicable testing and assessment methods.

Can CarbonLite flow pack films be sealed?

Can CarbonLite flow pack films be sealed?

Yes. Both the PP and PE flow pack films offer excellent sealing performance across a wide sealing range. This ensures reliable processing on horizontal and vertical packaging machines, even at high cycle rates.

Can CarbonLite flow pack films also be produced with reclose systems?

Can CarbonLite flow pack films also be produced with reclose systems?

Yes. Yes. CarbonLite flow pack films can be equipped with reclose systems such as zippers. The special sealing layer allows PP- or PE-based closure systems to be integrated easily and efficiently.

This creates convenient flow pack solutions that enhance consumer convenience and help preserve the shelf life of the packaged products. The mono-material structure also supports the development of recyclable flow pack films.